Electrical profiles and transformer profiles made from GRP

 

Bespoke GRP insulation profiles, such as dogbones and corner profiles, for demanding applications

Fibrolux GRP electrical profiles set new standards in quality and reliability. We are one of the first companies in Europe to offer electrical profiles as semi-finished products with a UL Yellow Card. Whether for transformers, electric motors or rail transport – with Fibrolux’s high-temperature-resistant GRP profiles, you can drive your projects forward safely and efficiently. Put your trust in our many years of experience, which stands for high-quality, bespoke solutions.

Our GRP insulation profiles meet the highest industry standards and offer an unbeatable combination of stability, heat resistance and flexibility. Choose proven quality – with Fibrolux by your side, your project is sure to be a success.

The benefits of Fibrolux GRP electrical profiles

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Top quality:

  • Ideal for high-performance transformers and demanding applications

  • Heat-resistant up to 180°C for extreme conditions

  • High reliability and long service life

  • Sustained performance and stability

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Certified safety:

  • One of the first European suppliers of UL Yellow Card-certified electrical profiles

  • EN 45545-2 certifications for maximum safety

  • International safety and compliance, including for the USA and Canada

  • Suitable for rail transport and electric motors

Flexibility:

  • Supply of standard and bespoke insulation profiles

  • Meets specific requirements for high-performance applications

  • Optionally available in a mat-reinforced version for greater lateral stability

  • Suitable for use in transformers

Rapid availability:

  • Flexible production capacity for fast delivery times

  • Cost-effective and rapid availability for small orders

  • Adaptable capacity for large orders

  • Cost-effective, customised profile dimensions thanks to our in-house toolmaking facility

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UL Yellow Card

Elektroprofile, Dogbones für luftgekühlte und Transformatoren

Versatile electrical profiles

Our GRP insulation profiles – dogbones and corner profiles – are designed for demanding applications in transformer and electric motor manufacturing. They serve as spacers in air-cooled (left in the picture) and oil-cooled (right in the picture) transformers and, thanks to their cavities, promote effective circulation for optimum cooling.

With a temperature resistance of up to 180°C (thermal class H) and high durability, they offer maximum reliability and reduce the risk of component failure in critical systems. Ideal for high-performance transformers, coils and chokes.

Fibrolux GFK Profile sind zertifiziert | UL-Yellow Card | EN 45545

International industry standards

UL Yellow Card-certified GRP profiles ensure maximum safety and performance for use in the USA and Canada. Our EN 45545-2:2020+A1:2023 - R22/R23 HL1-HL3 certified insulation profiles comply with fire safety regulations for safe use in rail transport and in electric motors, and offer reliable protection in high-risk environments.

Please specify in your enquiry or order if either of these requirements applies. A combination of both is not possible.

GFK Transformatorenprofile | GFK Dogbones | GFK Eckprofile

Tailor-made solutions

Bespoke GRP insulation profiles offer flexibility and efficiency. Our in-house toolmaking facility enables the cost-effective production of specialised profile dimensions – whether standard profiles or bespoke solutions.

In demanding sectors such as renewable energy, automotive electronics, industrial machinery and rail transport, these profiles guarantee reliability and compliance with strict regulations. High-performance, durable profiles meet international standards and offer long-term benefits.

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360-degree service from a single source

With our expertise in glass fibre-reinforced plastics, we support you at every stage of your project – from the initial idea through to final implementation. Benefit from our expertise in innovative products and bespoke solutions.

 

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Fibrolux – Your partner for successful projects:

Do you have any questions about our GRP electrical profiles? Please get in touch!

FAQ

  • GRP insulation profiles are made of glass-fibre-reinforced plastic.
  • They offer excellent insulation and temperature resistance properties.
  • They are used in transformers, electric motors and rail vehicles.
  • They ensure electrical insulation and efficient heat dissipation.
  • Lightweight: GRP is significantly lighter than metal, which reduces handling, installation and transport costs.
  • Extremely heat-resistant: up to 180°C
  • High mechanical strength: despite its low weight, GRP offers high strength and is highly resilient.
  • Low thermal conductivity: GRP conducts heat less effectively than metal, which can lead to better thermal insulation and energy efficiency.
  • Electrical insulation: GRP has excellent electrical insulation properties, making it ideal for applications in transformer stations.
  • Low maintenance: Due to the durability and resilience of GRP, profiles made from this material require less maintenance.

The UL Yellow Card is a certification which confirms that our GRP profiles meet all relevant safety and performance requirements for use in the USA and Canada. This certification is particularly important for companies wishing to export products to North America.

Yes, thanks to our in-house toolmaking facility, we can manufacture bespoke GRP insulation profiles to your specific requirements. This means you receive profiles that are perfectly suited to your applications.

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