Resins

Thermosetting resins are used, which contain sufficient catalysts, UV stabilisers and pigments. This mixture forms a compound that ensures the required mechanical and chemical properties.

Unsaturated polyester resins are among the most commonly used resins in composite materials. UP resins are colourless to slightly yellowish solutions of unsaturated polyester in a reactive solvent, usually styrene. They cure at room temperature or when heat is applied, releasing heat of reaction in the process.

Unsaturated polyester resins are resistant to:

  • aromatic hydrocarbons
  • aliphatic hydrocarbons
  • oil
  • acids
  • salt solutions
  • Petrol
  • Alcohols

Properties:

  • Appearance: opaque
  • Viscosity: low
  • Operating temperature: -30 to 200°C

Vinyl ester resins are produced by reacting epoxides with methacrylic acid. Using vinyl ester resins as the matrix results in significantly higher chemical resistance in GRP profiles and GRP gratings.

Vinyl ester resins are resistant to:

  • aromatic hydrocarbons
  • aliphatic hydrocarbons
  • acids
  • alkalis
  • alcohols
  • Fats
  • Oils
  • Petrol

Characteristics:

  • Appearance: yellowish colour
  • Toughness: low
  • Operating temperature: -30 to 180°C

Phenolic resins are produced by the polycondensation of phenol (m-cresol) with methanal (formaldehyde).

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Epoxy resins are compounds containing one or more reactive epoxy and hydroxyl groups. They are usually produced from bisphenol A and epichlorohydrin through a combination of polyaddition and polycondensation, followed by curing.

Epoxy resins are resistant to:

  • aromatic hydrocarbons
  • aliphatic hydrocarbons
  • organic solvents
  • petrol
  • oils
  • Alcohols
  • salt solutions
  • Acids
  • Alkalis

Characteristics:

  • Appearance: opaque
  • Toughness: low
  • Operating temperature: -30 to 180°C

Acrylic resins are synthetic resins produced by the polymerisation of acrylic acid, formic acid and their corresponding esters.

Acrylic resins play a minor role in pultrusion. Like phenolic resins, they are generally used in applications where high fire resistance and minimal smoke emission are essential.

Acrylic resins are resistant to:

  • Solvents

Properties:

  • Good fire behaviour
  • low smoke emission
  • highly weather-resistant
  • Appearance: opaque